Western hat size chart
Cowboy hats use the same US fitted sizing as dress hats: the size is your head diameter in inches. Most western brands make sizes 6 ¾ to 7 ⅝ and charge extra for 7 ¾ and up. Here is the full conversion.
| US | Letter | Inches | cm | UK | EU/FR |
|---|---|---|---|---|---|
| 6 ¼ | – | 19 ⅝ | 50 | 6 ⅛ | 50 |
| 6 ⅜ | – | 20 ⅛ | 51 | 6 ¼ | 51 |
| 6 ½ | XS | 20 ½ | 52 | 6 ⅜ | 52 |
| 6 ⅝ | XS | 20 ⅞ | 53 | 6 ½ | 53 |
| 6 ¾ | S | 21 ¼ | 54 | 6 ⅝ | 54 |
| 6 ⅞ | S | 21 ⅝ | 55 | 6 ¾ | 55 |
| 7 | M | 22 | 56 | 6 ⅞ | 56 |
| 7 ⅛ | M | 22 ½ | 57 | 7 | 57 |
| 7 ¼ | L | 22 ⅞ | 58 | 7 ⅛ | 58 |
| 7 ⅜ | L | 23 ¼ | 59 | 7 ¼ | 59 |
| 7 ½ | XL | 23 ⅝ | 60 | 7 ⅜ | 60 |
| 7 ⅝ | XL | 24 | 61 | 7 ½ | 61 |
| 7 ¾ | XXL | 24 ⅜ | 62 | 7 ⅝ | 62 |
| 7 ⅞ | XXL | 24 ¾ | 63 | 7 ¾ | 63 |
| 8 | 3XL | 25 ¼ | 64 | 7 ⅞ | 64 |
| 8 ⅛ | 3XL | 25 ⅝ | 65 | 8 | 65 |
| 8 ¼ | 3XL | 26 | 66 | 8 ⅛ | 66 |
Stetson cowboy hat sizes
Stetson sells most hats in fitted fractions and some in letter sizes. Most letters cover two fitted sizes, so a Stetson Medium is 7 to 7 ⅛ and a Large is 7 ¼ to 7 ⅜.
| Size | Head circumference (cm) | Head circumference (Inches) | US |
|---|---|---|---|
| X-Small | 51 – 53 | 20 ⅛ – 20 ⅞ | 6 ⅜ – 6 ⅝ |
| Small | 54 – 55 | 21 ¼ – 21 ⅝ | 6 ¾ – 6 ⅞ |
| Medium | 56 – 57 | 22 – 22 ½ | 7 – 7 ⅛ |
| Large | 58 – 59 | 22 ⅞ – 23 ¼ | 7 ¼ – 7 ⅜ |
| X-Large | 60 – 61 | 23 ⅝ – 24 | 7 ½ – 7 ⅝ |
| XXL | 62 – 63 | 24 ⅜ – 24 ¾ | 7 ¾ – 7 ⅞ |
| 3XL | 64 – 64 | 25 ¼ – 25 ¼ | 8 – 8 |
Felt vs straw fit
Felt hats are sized true and hold their shape. A quality fur-felt hat will mould to your head over the first month and can be stretched about half a size by a hatter with a hat jack. Do not buy a felt hat that is tight and hope it stretches.
Straw hats do not stretch. They are also more likely to run a touch small because the sweatband is stitched to a rigid crown. If you are between sizes in straw, size up and add a foam sizing strip.
Fit tips
- Measure about 1 inch above your eyebrows, level all the way around. Western hats sit lower than baseball caps.
- The hat should stay put when you tip your head forward but not leave a red line after ten minutes.
- Use foam sizing tape inside the sweatband to take a hat down by up to half a size.
- Store the hat upside down on its crown, never on its brim, so the brim keeps its shape.