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Hat size reducer

A hat that is slightly too big is easy to fix. Here is how hat size reducers work and how to fit one.

Hat size calculator

Your hat size
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Your head circumference
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Enter your head measurement to see your size in every system.

What a hat size reducer is

A hat size reducer, also called sizing tape or a hat sizer, is a strip of foam or felt that sits behind the sweatband. It fills the gap between your head and the hat, so the hat fits more snugly without changing how it looks.

How much smaller it makes a hat

  • A thin foam strip across the front: about half a size.
  • Tape all the way round: up to one full size.
  • More than one size too big: the hat is the wrong size. Exchange it if you can.

How to fit a reducer in a cowboy hat

  • Fold the leather sweatband up and out of the crown.
  • Peel the backing off the foam tape.
  • Stick it to the inside of the hat, behind the sweatband, starting at the front where the hat feels loosest.
  • Fold the sweatband back down and try the hat on. Add more tape at the sides or back if needed.

Other ways to make a hat smaller

  • Caps: tighten the strap or snap, or add a foam strip behind the band.
  • Knit hats: a hot wash can shrink wool, but the result is hard to control.
  • Felt hats: a hatter can fit a new, thicker sweatband.

How to measure your head

  1. 1 Use a soft tape measure, or a string and a ruler.
  2. 2 Wrap it around your head where the hat will sit: about 1 cm (⅜ in) above your ears and across the middle of your forehead.
  3. 3 Keep the tape level and snug, not tight. Do not pull it in.
  4. 4 Read the number where the tape overlaps. Measure two or three times and use the largest value.
  5. 5 Type the number into the calculator, or find it in the chart.
How to measure

Frequently asked questions

How much does a hat size reducer reduce?

About half a size for a strip across the front, and up to one size for tape all the way round.

Where do you put a hat size reducer?

Behind the sweatband, not on top of it, so it does not touch your forehead.

Can I make a cowboy hat smaller?

Yes, by up to about one size with foam tape. If it is more than one size too big, exchange it for the right size.

Related charts

All charts